The IEM system distributes tens and hundreds of thousands of goods items among hundreds and thousands of outlets. Humans should only determine the rules and priorities.
This is the final text from our series about what is most important for a modern e-commerce business that faces rapid assortment changes, daily price jumps and diabolic competition.
Previously on:
- Assortment Matrix Formation
- The Pricing Policy
- A Motivation System for Procurement Unit Personnel and Ultimate Tools to Assist the Latter
In the previous episodes, the plot developed as far as an ideal assortment, ideally priced, enters your central warehouse.
This is already a powerful success.
However, there remains the
Last Mile problem; from the central warehouse, the goods must be optimally
allocated among your
retail outlets.
Disclaimers.
- The Retail Outlet is not to say that topic is limited to retail only. On the contrary, all the approaches and algorithms that will follow are quite versatile and also apply to wholesome and any geographically allocated network sales.
- If your logistical scheme excludes a central warehouse (the suppliers ship their products to the outlets directly), this text remains relevant — for you still have to form orders for the suppliers to make shipments to specific shops.
- We assume that the reader has an Ultimate e-Trade (or those inherited from it). Or any other system that is close to it in terms of functionality and possibility of customisation.
- The practical approaches to be suggested below are applicable to big retail networks with dozens, hundreds, and thousands of shops offering a broad assortment, which includes thousands and tens of thousands of mottled goods items that change quickly. In less complicated cases, our recipes may quite probably be redundant.
As is usually the case, you need to strike a balance between the mutually exclusive requirements of maximum assortment breadth + depth sufficient for maximizing sales vs. acceptable inventory turnover rate, the need to prioritise the supply of well-developed shops that generate the bulk of sales/profit vs. maintaining the best assortment at newly opened and puny shops that produce nothing as yet but an immobile inventory and losses.
To build a good merchandise allocation system, one should address a set of tasks, among which we believe the following to be the main ones:
- Defining each shop’s assortment matrix, i.e. ‘what there should be’.
- Each goods item’s assortment depth; ‘what and how many/much there should be’ at the shops, separately for goods with a sales history (and similar goods) and for brand-new goods items.
- The rules for allocating scarce goods items, particularly across the Developed vs. New Shops dichotomy.
- What do we do about non-sellers?
- Goods re-allocation among shops.
- Advance orders service: its applicability limits and hidden risks.
- The authority boundaries between the automated system’s features and the specialised human resource. The interaction schemes and material incentives for the personnel involved.
Ultima
Consulting understands that a decisive feature of a good quality system is the situation where
the system processes 99,9% of the regular goods flow volume in an automatic mode, while manual
interference overriding its formal algorithm only occurs in very rare emergencies (like a truck
turning
over and the goods lost, or an armed assault on the delivery man).
And now, point-by-point.
1. Defining Each Shop’s Assortment Matrix, i.e. ‘What There Should Be’
In most cases of a chain of shops within one agglomeration (e.g. Greater Moscow), an individual shop’s assortment matrix will not differ from that of the company as a whole.
Alternatively, the business’ geography will be divided into
regions, e.g. Moscow City and Region, the Urals, St.Petersburg, etc., whose assortment matrices will
be formed independently using the process
described above.
Then an individual shop’s assortment matrix (AM) will be inherited from
its region’s base AM (with individual differences possible at the local level that will be dealt
with below).
2. Assortment Depth
Goods with a sales history and new ones are processed using different logic.
In the former case, calculating the Sales Rate (SR) is
indispensable.
In the most basic case, this is calculated as the goods volume sold during a
period divided by the duration of the period. The resultant value in pieces (kg, m, l) per day is
then reduced to the base duration of the industry’s
business cycle, e.g. a week for trade in
electronics.
We thus obtain the number of pieces of an individual goods item that must be brought to a shop for a week of sales.
However, the SR thus calculated will only be relevant provided that
the goods item is constantly available in stock and for sale throughout the period for which we
calculated the turnover rate (so our reference to the most basic case really make sense).
For
example: we calculate the Apple iPad 64 GB sales rate on the basis of February 2015 data.
Six
pieces were sold that month, so the weekly sales rate is 1.25 pcs. per week.
But if we go deeper
we’ll see that the Apple iPad 64 GB goods item appeared at our warehouse in the morning of February
10, and four were bought on the first day, while the remaining two were reserved and invoiced for a
cash-free payment, which was remitted on February 13, and the shipment was made on February 15.
The
SR calculated using the simplest algorithm will obviously be correct in mathematical terms but
absolutely useless practically.
Moreover, it will be subversive, for if you assume that just 1.25
pc. will sell on an average week, it is no good bringing in more than two. So we’ll never sell any
more – though if we go into details we shall see at once that we sell dozens of those iPads. The
lost profit is easy to figure out.
In this case, our problem is that with tens of thousands of
goods items on our price lists, ‘going into details’ is hardly possible.
What shall we do?
First of all, we divide the whole set of the goods items with sales
histories into two parts: the goods that were constantly in stock and those that were intermittently
available.
The former case is quite simple; an elementary calculation will return an adequate SR
figure.
For sellers of electronic stuff, this set of simple goods largely
includes the Accessories category: keyboards, mice, cases, mobile phone cradles, etc.
No
assortment problems arise with these goods categories.
However, problems with the second subset, which includes the
demand-generating goods items like those fashionable tablets, notebook PCs, mobile phones, etc.,
occur quite regularly.
For such goods, Ultimate IEM solutions can calculate the ‘integral’ (our
term) sales rate.
This is rather harsh mathematics that need not be thrust on the business
reader. To put it in a nutshell, the system will decompose an article’s whole sales volume over a
period to each individual sale document, analyse how long each individual piece was on sale, and
then use numeric differentiation methods (plus fluctuation smoothing) to calculate the ideal sales
rate for the constant availability case.
We seize the opportunity to boast: such calculations require top computer power, which Ultimate IEM solutions provide on quite ordinary server equipment.
Although the integral SR for intermittently available goods
provides figures much closer to reality than straightforward average-based calculations, this
accuracy is usually insufficient.
The next tier of the integral SR refinement business logic
comprises all sorts of cascades of if-then operators, simple both in terms of sense and
algorithmically, but 100% specific to industry conditions.
Now for new goods items.
There are no universal solutions how to
calculate the quantity of any new goods required for a shop accurately enough.
Nor can there be
one.
Nevertheless, the following techniques may be rather efficient as applicable to some industries’ market specifics:
- A ‘new goods price cap –– number of pieces to be first shipped to a shop’ matrix is created in the system. For example, we send four pieces of something that costs $100 a piece, one $500 item, and if something new costs more than $1000, developed shops will get one piece while new shops will collect advance orders.
- We proceed from analogues: we select two (or any number of)
goods items most closely priced and
with sales histories and take their average sales rate. - We proceed from the new goods item’s popularity in the Yandex Market top rating (see the assortment matrix formation case for details). For example, we bring 10 pieces of a Top 3 item, six pieces of a Top 10 item, two of a Top 20 item, and just one piece, for trial purposes, of something not rated. To be more efficient, we combine this with the (2.1) price matrix.
- And so on, and so forth.
The diversity of empirical techniques similar to the above-cited ones is unlimited. The specific set of the techniques or combinations thereof is fully determined by industry and regional nuances and assortment specifics.
3. The Rules for Allocation of
Scarce Goods Items, Particularly Across the
Developed vs. New Shops Dichotomy
Like anything else in our naughty world, the development of new shops (given the limited resources of a self-made business as opposed to bubble companies being inflated with external investment) requires long-term goals to prevail over short-term ones.
In the assortment context, this point means that new shops’
assortment should at least be no worse than developed ones’.
At least.
And to be equitable, we
should first supply scarce goods to new shops and then to all the rest. Of course, flagship shops’
sales will suffer in this case, while the scarce goods will lie longer at puny ones.
And your product managers’ hearts will bleed and belch out bile.
Are you
not ready?
Then it’s no use spending resources on network expansion. Nothing good will come
of it.
So, after we have supplied our new shops with scarce goods on a priority basis (in quantities determined using e.g. (2.1.) logic or any other), the remainder (if any) must be allocated among our standard shops.
We say straight off: the inter-shop ‘quota’ solution that suggests itself belongs to the ‘simple, obvious, and wrong’ category. Like any other ’planning’ sub-species.
We suggest that scarce goods should be allocated with maximised profit in mind (the sales maximisation logic is senseless in respect of scarce goods, which are scarce exactly because they sell out fully and quickly).
In retail, maximised profit is in 99% of the cases based on
maximised sales of complement products.
We should remind you that a little
less often than always an assortment can be divided into goods generating
customer traffic and sales(locomotives, attractors, base goods — they may be termed
differently) that sell at a minimal profit rate and often at a loss, and related
goods that are cheap as compared to the base goods but produce a mad profit rate.
Profit is
made by selling the latter, but they go ’attached’ to the attractors.
Examples are: a mobile
phone and a case for it. A notebook PC and a bag. A washing machine and an ’extended warranty’
certificate.
For obvious reasons, virtually always it is the base goods that are scarce.
So, to maximise profit, we have to allocate our scarce base goods, first and foremost, to the shops that are the most successful in selling their respective related goods.
Success may have different mathematical definitions, but the
ultimate effect will not very much.
For example:
Suppose your network includes three shops.
Mobile phones of the X model are scarce now.
Then, the Ultimate robot that forms internal goods
movements from the central warehouse to shops will come to the X goods item, find its quantity to
be insufficient for all the shops, and then proceed to calculate a period’s (e.g. last month’s)
sales volume of mobile phone-related goods (for all models, not just X, to smoothen local
fluctuations) at each shop, relate the former to the latter (to obtain three quantities of the
RUR/piece dimension, as many as there are shops), sort the shops in this quantity’s decreasing order
and mutually normalise the three values so that they add up to a unity, which will result in a ratio
like 0.55:0.32:0.23.
And exactly in this proportion the scarce X article will be allocated
among the network’s three shops.
Instead of the ratio between related goods revenue and the base
goods sales count, we can use the quantity-to-quantity, sales-to-sales, profit-to-profit ratios plus
any mixed options, with the optimal candidates for the numerator and denominator depending on the
your individual network’s assortment specifics.
Still, the final result will not differ much.
Instead of proportionate allocation of scarce goods, we can use the ‘winner-takes-all’ principle: the shop that leads the sales of related goods has its need for the scarce goods item satisfied as much as possible, and the remainder (if any) goes to the second rated shop within its calculated need, and so on.
Any other formalisable algorithms for allocation of scarce goods
are possible, but the above ones are
optimal, in terms of both common sense and economic logic,
for most practical applications.
4. What Do We Do About Non-Sellers?
We have written a separate text about how to efficiently address the problem of non-selling goods.
5. Goods Re-allocation Among
Shops. The Authority Boundaries Between the
Automated System’s Features and the Specialised
Human Resource
The issue of goods re-allocation among the network’s shops usually
arises where
(a)some outlets and the central warehouse have run out of the X goods item while at
others it lies still or does not sell at a satisfactory rate, and/or
(b) your logistical
capability enables your business to move the goods without much red tape or high explicit costs.
At first glance, the solution is obvious: the system re-calculates the needs and generates the waybills required for internal goods movement; sales and profit increase, and turn-round grows with working capital efficiency.
But, at second glance, such practice virtually eliminates the
shops’ responsibility for their assortment.
Suppose that this responsibility
is at least officially declared.
The shop manager’s optimal modus operandi in these
conditions is to drag as much everything as possible to his shop; what won’t sell will be taken
back.
It is easy to guess how such a behaviour pattern will affect the financial performance of
the business as a whole.
Quite otherwise than it seemed to at first glance.
Also, well-oiled logistics that permits such complicated operations
without headache for their participants
and beneficiaries has its dark side: all that internal
transportation, however brilliantly organised, costs money. Which costs, in turn, are so difficult
to correctly charge to the shops that in the practice they are nearly always borne by the central
office (as part of the business expenses as a whole).
This results in virtually runaway and
stupid logistical costs – ‘privatised profits and nationalised losses’.
In general, where it comes to re-balancing assortment among our shops by means of internal transportation, we observe again the usual antagonism between the short-term and long-term interests of your business.
((n the Spherical Vacuum Perspective
of an Abstract Retail Network and
the Priority of the Long-Term
Interests of a Business):
- · if you regard your network as a sum total of shops that
are also
business units managed by responsible businessmen, then you
must renounce assortment levelling.
What gets into a shop must be sold there. Non-sellers and sales
at a loss should be reflected on the shop’s general balance sheet
and profit and loss account and on its manager’s income in particular; - · but if your network comprises simple sales outlets fully
managed
from the headquarters (and, consequently, the goods are allocated
by the automatic functionality of an system – because it is
physically impossible otherwise), then levelling is indispensable,
or it is the only available tool for minimizing the consequences
of inevitable projection errors.
All the trade networks known to be successful belong to the first type, with minor variations. On the other hand, the technology underlying second type networks only appeared some 15 years ago.
It is for the shareholders to choose how to build their business. We shall dwell upon this issue in a somewhat different perspective in the next section.
And now a few words about the sale of all sorts of substandard
goods, including those in damaged packing or otherwise in a non-marketable condition, returned from
warranty repair, etc.
We believe that after being duly re-priced and separated into a separate
goods item (like MARK-DOWN, lady’s high boots: a scratch on the heel’ in the Discounted Goods
category), problematic goods must be sold at that very shop where they first appeared.
The
verbally tempting idea of a single Discount Centre always degrades, in reality, into a more or less
gigantic hole in your business where all the crap is gathered from the whole network and whose
cheerful personnel bury the problems that they are not interested in addressing or being responsible
for.
Abundant theft is a free attachment.
Suppose an appliance is returned on warranty. It
is repaired, then taken back to the shop that first sold it, and now let them try and persuade
buyers, offer a discount – in short, do something about it. The shop manager, who subsists on a
percentage of the profit in some form or other, is interested in solving such problems with minimal
losses for the shareholders.
And to organise a single virtual discount centre on your website,
for your customers’ convenience, is no problem at all. After ordering a goods item on your website
for pick-up, the buyer will collect it at the shop where the required sub-standard item is
physically lying.
And if s/he orders goods with delivery, no questions will ever arise.
6. Advance Orders Service: Its Applicability Limits and Hidden Risks
For our understanding of the ‘advance orders service’ term, see: www.ultimatebusinessware.com/results/suppliers-warehouses-integration/
The pitfalls that a business may come across over time are
described here:
www.ultimatebusinessware.com/results/jidoka/
In general, the inherent risks of the advance orders system are
ultimately of the same origin as the problems with automatic levelling of shops’ assortment,
examined in the previous section, namely: weakened local personnel’s motivation and responsibility
for working with the shop’s assortment.
What’s the sense of all the fuss, if they may tear
anything out of your assortment at any time? And usually something that you hoped to sell at a good
profit. Not a non-selling item, anyway.
Although, again, in the short run the
advance orders service boosts sales by expanding the available assortment. The effect is especially
visible if the assortment was initially fragmented.
And in the long run the assortment will
ultimately become even worse.
As will your sales, of course.
This is the same antagonism
between the short-term and long-term goals.
7. The Authority Boundaries
Between the Automated System’s Features and
the Specialised Human Resource.
The
Interaction Schemes and Material Incentives for the Personnel Involved
Here we shall avoid describing different models, for the material to be sited is endless.
We shall proceed right away to describe our vision of an ideal model.
For clarity we’ll take a simplified example of a retail network
comprising just two shops (SH1 and SH2) and the central warehouse (CW), to which the headquarters,
or the head office, is logically attached
The network’s assortment, in turn, consists of two
goods categories: A and B.
Sitting at the headquarters are two purchasers/category managers:
pcmA and pcmB.
They are responsible for the sales of their goods categories.
At each shop there are two local category managers (lcm1A and
lcm1B, lcm2A and lcm2B) who are
responsible, respectively for the sales of those same categories
at their shops.
The assemblage of a central category manager and his shop-level
reflections constitutes a category team (or goods line team). In our case, there will be two teams,
comprising::
CTA = pcmA + lcm1A + lcm2A
CTB = pcmB + lcm1B + lcm2B
The local category managers are the nodes of an organisational matrix structure; administratively, they report to the shop manager, while functionally they belong to the category team and report to their respective pcm.
In a correctly organised system, all ‘reporting’ boils down to human resources decisions following a ‘two keys’ logic: the candidate must be satisfactory to both the shop manager and the head of the category team.
Functionality
The head of the category team (besides procurement
proper, here we talk about goods allocation only) sets up the base rules for forming internal
goods movements.
The shop-level categorist adjusts them for his shop.
Neither
may physically get into the waybills and massage them manually; they may only alter their
system-wide formation rules.
Only the shop manager or chief procurer may get into the waybills on
force majeure occasions.
Motivation.
The shop-level category manager:
a % of the category’s gross
sales profit (a salary replacement in a sense. Also included are losses from the sale of all sorts
of substandard goods) × assortment quality
factor
+
a fat bonus for higher than standard profit rate in the category (a profit
rate higher than usual is indicative of good work by the goods line team to which the lcm
belongs).
–
a malus for the category’s standard profit rate not attained (no explanations
required)
–
payment for the working capital immobilised in the goods in stock at the shop
(based on the period’s average inventory, calculated as a percentage of the amount in stock — IRR,
commercial lending rate, or an suitable arbitrary rate)
The central category manager — head of the goods line team:
- exactly the same duties as the shop category manager’s, but he
is responsible for network-wide
performance.
Again, to avoid being too verbous, we shall not ground this exact choice of KPIs here. We shall just say that it is NOT the ultimate truth and NOT the only working option.
And now a couple of words about a seemingly non-obvious but
exceptionally valuable practical consequence of this: a self-learning system.
Any positive
innovation found by one shop’s lcm is automatically reproduced by others. For it is in the direct
interest of both the central product manager (information exchange centre) and other shops’ local
product managers.
This is easy to compare with the ordinary administrative pangs of implementing
innovations in the ‘revolution from above’ format.
Also, being able to swap lcm’s both between
shops (at least within an agglomeration) and between goods categories, company management can try
cheap and illustrative experiments to detect the root causes of some problems: is the shop really
poorly located? Or is it the local personnel’s failure? Do teapots really fail to sell at our
company for some mystical reasons or is the respective pcm underqualified?
The above theoretical scheme can be applied to any number of goods
categories and shops.
If, as we have already written in the first section, the outlet geography
includes regions with vastly different market conditions, then the two-tier ‘central product manager
– shop product manager’ system will be transformed into a three-tier one, ‘central product category
manager – regional product category
manager – shop product category manager’.
For convenience
of administration, the number of each node’s subordinate links should not exceed ten (ideally,
seven).
A scheme with more than three levels is inefficient in the practice.
And now let us apply the theoretical scheme to practice and discuss the most frequent difficulties.
7.1Situation: a big network with a central warehouse and regional second-level allocation warehouses. How do they
fit in?
Solution: managing the assortment at regional warehouses is the competence of regional
product managers. In this case they are positioned in relation to the central product category
manager exactly like the shops’ local product managers are in relation to themselves.
7.2Situation: pure arithmetic says that following the principles of ‘not more than three levels in
the scheme’
and ‘not more than ten persons reporting to a mode’ limits the number of your shops to 1000. What do
we do if we have more?
Solution:
- in the case of a network comprising big shops, we most probably deal with a trans-national company (and how many IKEA or Metro shops are there in Russia?) that is organised as a holding company in which the operating companies catering to local markets are responsible to the headquarters in terms of financial performance only.
- There just a few cases like Walmart worldwide. But, on the one hand, they have little to do with the e-commerce business issues under review and rather belong, with their base assortment, to traditional retail (where things are much simpler); and, on the other hand, those super-powerful Comrades don’t need our advice at all.
- A network of thousands of small shops that look more like kiosks, is quite a real-life situation. But as those outlets are often located opposite one another and their assortment is strictly standardised, optimising supply at kiosk level makes no sense. In this case, it is reasonable to introduce local product managers at the level of, say, a town/city with its district/region, with the exception of a few big cities. These will be interpreted as ‘shops’ in the theoretic model’s terminology.
7.3Situation:
we have several dozens of goods categories. Should we seat several dozens of product managers at
every shop? There are just as many workers there now, including loaders.
Solution: we have
already discussed that category managers, both centrally and at the shops, must optimise the rules
RATHER THAN create waybills manually. After they are trained and things get streamlined, this will
not take more than half an hour a day or a week.
This is exactly why the lcm role is nothing but
additional workload (only voluntary, of course) on the shop’s personnel already on the staff. And
the smartest and most resourceful ones, for obvious reasons.
Incidentally,
successful lcms are a ready-made internal human resource for promotion the central product
managers’ posts. Cheap, 100% trained, and with proven efficiency. Ordinary salesmen can thus see
their career prospects and what they should do to attain them.
As their work volume is
smaller than that of a central product category manager, one lcm at an individual shops may cater to
several goods categories. Moreover, at different shops the sets of goods categories in charge of an
individual lcm may be differently re-assembled.
Most importantly, each central product manager
must know which specific person he/she can contact at a specific shop, and vice versa.
Moreover,
not all goods categories can be included in this scheme at all. Only the most important and/or
problematic ones, where you expect the greatest effect – and at the protracted stage of starting and
debugging business processes this is indispensable.
A sine qua non condition is that a local
shop’s assortment should be divided at least into two parts at least one of which should be assigned
a special lcm.
We’ll say straight off that the formal appointment of a ‘single’ lcm responsible
for a whole shop’s sales and assortment is a sham. Which, depending on how profound the initial
assortment catastrophe was,may produce tangible benefits at the first stage,
although in the practice you will most probably get an additional sponger.
Strategically, it is a dead end – sure as hell.
This seems about all the big things.
Much, difficult,
complicated?
Quite so.
Start-up alone will take you several months and a lot of nerves and
time for training and persuasion, finalisation, honing, answering idiotic objections like ‘that
won’t work’ and so on.
Probably, even more than one year before you reach the stage of being
fully able to take advantage of the proposed scheme.
However, your inspiring goal is a
self-supporting, self-learning and highly profitable organisation that ultimately requires one thing
of top management: not to spoil.
To finish this extensive narration with a parallel, let us remember orthodontics in dentistry.
Malocclusion rarely manifests itself as uneven
teeth over somebody’s lips.
The problems that it causes are usually delayed ones – for years and
decades.
On the contrary, treatment is obviously nasty, with the extraction of teeth, wearing
dental braces, and regular visits to the orthodontist.
But...